Non-Routine Maintenance (Repairs):
Non-routine maintenance covers unexpected repairs due to external factors or design vulnerabilities. Events such as lightning strikes, flooding, foreign object damage, or even imperfect installation can lead to costly downtime. Certain blower designs are inherently more prone to failure and/or require more strict installation procedures, leading to increased repair frequency and added expenses.
A key concern is the use of proprietary components, which can dramatically increase the cost and lead time for repairs. In some cases, facilities may even need to rent a replacement blower while waiting for repairs, further increasing operational costs. Additionally, post-repair efficiency can be negatively impacted, affecting long-term energy savings.
Beyond direct maintenance costs, uptime and reliability are crucial to minimizing disruptions and ensuring continuous operation. Blowers with higher uptime and minimal maintenance needs provide significant cost advantages. The inherent durability of the product ensures smooth operation and long-term savings.
The location of a blower’s manufacturing and service facilities also plays a significant role in long-term maintenance costs. Many blower manufacturers are headquartered overseas, meaning replacement parts may need to be sourced from Germany, Korea, or other distant locations—leading to long delays. In some cases, the blower will need to be shipped to an overseas factory for service. In contrast, having access to domestic manufacturing and support ensures faster service, minimizing downtime and associated costs.